Leading Overmolding Companies

Overmolding is a one-of-a-kind injection molding technology that allows different materials to be seamlessly combined into a single part or product. It usually consists of a stiff plastic base component coated with a thin, malleable rubber-like thermoplastic elastomer (TPE) external layer or other materials. Read More…

Overmolding Overmolding is a process that is very similar to the standard injection molding process except for the fact that it combines two materials.

For 50 years, LTM Plastics has been a leading manufacturer of injection molded plastics. When working with LTM Plastics, our customers can be assured that they are getting high quality products at a competitive price. We pride ourselves on our team’s communication and collaboration with our customers to meet their needs.

LTM Plastics $$$

As one of the Midwest’s oldest plastic molders, Koller-Craft has craftsmanship built into its name. We take pride in our quality injection molding work. Large to small parts, short to long runs. Excelling at product design, prototyping, close tolerance molding, insert molding & secondary services.

Koller-Craft $$$

Performance Engineered Products, Inc. is a dynamic and innovative company, and we pride ourselves on being at the forefront of the injection molded plastics industry. With a rich history dating back to 1981, we have consistently demonstrated our commitment to excellence in both products and services.

Performance Engineered Products, Inc. $$$

We may have started small, but today, we offer our products and services to companies around the world. We are dedicated to our customers, and our goal is to offer better service and pricing to any customer no matter the size.

Britech Industries $$$

Hi-Rel Plastics & Molding, Inc. offers injection molding for a variety of industries. We can process an almost infinite variety of thermoplastic resins, our prices are competitive, our delivery is on time, and we provide superior customer service. Value-added services include label application, assembly services, and custom packaging and shipping. Our team has the knowledge and expertise to...

Hi-Rel Plastics & Molding $$$

A leader in the plastic processing industry for over 70 years, Aptyx provides a range of manufacturing services including injection, blow and dip molding, extrusion, and assembly. Within injection molding we are deeply experienced in complex processes such as over molding, two-shot molding and insert molding. With a focus on delivering high-quality product and exceptional customer service, you...

Aptyx $$$

Valencia Plastics is your leading full-service injection molded plastics manufacturer. Our products are made with various materials, including urethane, polyurethane, nylon, acrylic, and polycarbonate. We offer a wide range of sizes from miniature items up to 7 lbs. large parts. We are ISO 9001:2015 compliant. Industries we serve include electrical, military, automotive, aerospace, and...

Valencia Plastics $$$

Abtec, Inc. is a manufacturer of injection molded thermoplastics for high-tech OEMs. Since 1981, we have provided quality injection molded plastics and engineering services to such industries as automotive, aerospace, dental, electronics, food handling, nuclear, reprographics and more. Our 21,000 square feet building operates 24-hours a day, 5 days a week. Contact us today!

Abtec, Inc. $$$

You won’t find better quality injection molded plastics anywhere else in the industry. We have built ourselves up from a small manufacturing company to a large company with decades of experience.

GSH Industries, Inc. $$$
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placeholder image LTM Plastics Koller-Craft Performance Engineered Products, Inc. Britech Industries Hi-Rel Plastics & Molding Aptyx Valencia Plastics Abtec, Inc. GSH Industries, Inc.

What is Overmolding?

It is manufactured using either a single-shot (insert molding) or two-shot (multiple-shot molding) technique. The procedure is repeated twice, making it an excellent choice for applications requiring long-term durability and dependability.

Standard injection molded components are often weaker and less durable than overmolded components. Overmolding produces goods like push buttons and keys that are heavily used and must survive this abuse while remaining legible.

Overmolding Process

Overmolding Process

Overmolding is essentially the same injection molding process repeated twice, with a much lower margin for error. To construct the fundamental shape of the final product, the base material is pumped into the mold first.

This mold leaves room for the second material to be injected. The two components harden and produce the final product once the second ingredient is introduced into the mold. However, any mistake in one of these stages necessitates re-doing the entire procedure.

Overmolding is a technique for layering materials on a product to offer strength, longevity, or just an aesthetic advantage. Overmolding, like injection molding, is entirely based on the customer's demands, requirements, and specifications. This is because custom-made goods are simple to create and design during the mold design phase.

Injection molding is extremely popular because it allows things to be mass manufactured quickly and cheaply.

Overmolding Process

Advantages of Overmolding

  • Better product performance: Improved product performance is the main motivation to develop and manufacture a product or part utilizing overmolding. TPE (thermoplastic elastomer) is an excellent material for generating a soft, non-slip grip for many devices where tactile sensitivity is desirable and essential, such as medical instruments. In addition, by decreasing shock, vibration, and noise, a TPE surface can act as an environmental barrier to safeguard a product and increase its shelf life.

  • Shelf appeal improved: Because TPE may be utilized to produce an aesthetically appealing surface, overmolding helps a product stand out from the competition. TPE is available in a variety of hues and can be tailored for a variety of finishes. Clear TPE surfaces can be overmolded on patterned or bespoke substrates to carry a corporate logo, message, or operating instructions.

  • Production costs are lower: Overmolding is unusual in that it increases value in multiple ways while lowering production costs. Overmolding minimizes the number of processes in the manufacturing process. It can, for example, eliminate the requirement for injection molding and assembly of components (such as gaskets or bumpers) and secondary finishing processes in the automotive industry (priming, painting, or coating).

Applications of Overmolding

  • Automobile Manufacturing: Insert molding is often used to make electrical sensors, gears, fasteners, and other automotive parts made of a combination of metal and plastic or rubber. Solid two-tone interior components, such as door and dash panels, handles, knobs, and different controls, are made with overmolding. Insert molding is a technique that certain motors and batteries go through.

  • Medicine Industry: Plastics are easier to sterilize than electrical and computer components. The medical industry relies largely on insert molded and overmolded parts. Defibrillators, medical wires, and wiring are frequently enclosed in plastic via insert molding to preserve the delicate interior components while making the finished device easier to clean. Insert molding is often used to construct medical devices that are intended to be placed inside the body, such as pacemakers. Insert molding is also used in producing a range of internal imaging camera equipment, such as those used to perform endoscopies and colonoscopies.

  • Electrical Engineering: Insert molding a rubber exterior to electrical cables makes them safer and even waterproof in certain situations. Manufacturers commonly wrap electrical components in rubber to make goods like smartphone and computer chargers safer for users. Multiple wires are sometimes enclosed in a single sheet of rubber, while at other times, wires are separated and distinguished using contrasting colors, such as blue and red.

  • Industry of Beauty: To make cosmetics packaging more appealing, overmolding and insert molding are commonly employed. Designers can use them to create personalized packaging with different surface textures and colors. Overmolding or insert molding can be used to construct products like compacts, beauty brushes, and perfume bottles.

Overmolded Products

Choosing the Proper Overmolding Company

To make sure you have the most positive outcome when purchasing Overmolding from an Overmolding Company, it is important to compare at least 4 or 5 Companies using our Overmolding directory. Each Overmolding Company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Overmolding business website using our proprietary website previewer to get an idea of what each business specializes in, and then use our simple RFQ form to contact multiple Overmolding businesses with the same message.

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