Injection Molded Plastics & Injection Molded Plastics Manufacturers

Injection-molded plastic consists of a mold or cavity that is shaped like the intended product, and filled with molten resin. The mold is removed once the resin has hardened and cooled, revealing the product that has taken the mold cavity’s shape. Everyday household items such as plastic containers, gaming cartridges, buckets, and tool handles are manufactured using plastic injection molding, or custom injection molding process.

There is a wide range of materials, such as most polymers, that are used as a starter. An advantage of injection molding is that manufacturers have the freedom to decide on the exact material for the final product. This procedure, however, requires a lot of precision and calculation, as well as careful attention to the pressure and temperature in the mold and the chemical properties of the material that will fill it. Each and every one of these details could negatively affect the product’s quality turns out if miscalculated.

Upon cooling and hardening, elastomers retain their elasticity. Rubber bouncing balls are a well-known product made from injection-molded elastomers. Thermoplastics, on the other hand, harden completely after they have cooled in the injection mold.

Gas assist injection molding is another variation of plastic molding, which involves the use of an inert gas such as nitrogen to hollow out the mold and assist in filling the mold cavities with molten plastic. A second variation is known as reaction injection molding, which requires an additional step where a reaction injection molding machine adds a curing agent to the mold. The curing agent is necessary for the product to maintain its shape and strength upon removal from the mold.

Some Leading Manufacturers

GSH Industries, Inc.

Cleveland, OH | 440-238-3009

Here as GSH Industries we are known for quality work and excellent service! We have 15 injection molding machines ranging from 75 to 1,500 tons. We have the capabilities to make a wide variety of custom made prototypes. Our engineers and designers have many years of experience in the industry and will work with you to determine the best materials, design, and assembly methods for your project! Call us today to learn more!


Holland, OH | 419-867-3900

In business since 2003, ICOMold has gained a reputation as a leader in low-cost, high-quality injection molded plastics. Headquartered in Holland, Ohio, we serve many industries and provide injection molded plastics to customers around the globe. Our online quote system provides fast quotes for your injection molded plastics projects.

Britech Injection Molded Plastics

Stuart, FL | 772-286-9278

We have over 25 years of rapid injection molding experience. We specialize in custom injection molded thermoplastic parts using complex tooling and resins. Our injection molded plastics are used in many industries including automotive, military and government, aerospace, and more! We have established a reputation of superior customer service and quick turnaround with our worldwide customer base. If you are in the market for injection molded products, trust Britech Injection Molded Plastics!

Molded Devices, Inc.

Riverside, CA | 951-509-6918

We strive to provide unparalleled customer service! We specialize in injection molding, mold making, and machining. Molded Devices, Inc. has highly skilled engineers who work with each customer to find the best course of production. We have over 50 years of experience in plastic injection molding. Our products are used in many industries all over the world including aerospace, fluid handling, power and energy, packaging, and more! Please visit our website or call us today!

Diversified Plastics, Inc.

Minneapolis, MN | 866-900-2385

Here at Diversified Plastics, we are your one-stop-shop for all of your close tolerance custom injection molding needs. Our state-of-the-art facility is equipped to handle all of your plastic manufacturing needs with 18 injection molding machines, ranging from 55 to 610 tons, plastic machining equipment, prototyping equipment, and more. We even have medical manufacturing facilities, and all of our facilities meet the highest industry standards. Connect with us today!

Technomag Inc.

Setauket, NY | 888-240-3606

For high quality, cost effective injection molded plastics, Technomag has the solutions you need. We have a strategic partnership with Kyunbu Intech which allows us to provide you with molded plastics, brushless DC motors, and other related components. We provide you with a variety of thermoplastic material options and our manufacturing facilities are ISO and TS certified, so we can meet all of your plastic molding specifications. Connect with us today!

Anka Tool & Die Inc.

Congers, NY | 845-268-4116

Anka Tool & Die has been manufacturing molded plastic products since 1970. We utilize a variety of different injection molded presses to manufacture many sizes and types of molded plastic parts and components. Over the course of more than 40 years, we have continued to utilize the latest and most innovative technologies to bring you the very best! We can handle your plastic molding project from concept to delivery, so give us a call!

Injection molding machines consist of several components. The first is a hopper that holds the plastic materials before they are melted. The next component is a heating unit where the plastic material is transferred to be mixed and heated until molten. In its melted state, additional chemical agents such as dye can be added in order to achieve a certain final appearance and texture of the product. A screw, also known as an injector, uses mechanical or hydraulic pressure to force the melted plastic into the mold. The presence of air bubbles will be harmful to the product. However, most molds are capable of allowing the air bubbles to escape.

The cooling process—and thus, the overall manufacturing procedure—may be hastened by the use of cooling liquids around the molding chamber that removes heat from the plastic. The newly cooled and hardened plastic part is released after the two halves of the injection mold is pulled apart. Sometimes, a set of ejecting pins or rods has to be removed. The removal process can take anywhere from a few seconds to a few minutes. Numerous products such as vehicle bumpers and medical equipment can be made from injection molding. It is possible—even encouraged—to fabricate any sort of product if a plastic mold can be made for it.

One advantage of injection molding is how cost-effective it is compared to other production methods. The more parts that can be made from a mold, the more cost effective production will be. A mold for a particular product can be reused multiple times once it has been fabricated, and it can produce the same product with minimal differences. Because of how easily the mold can be reused, injection molding is an ideal procedure for high production runs. The injection molding process involves little to no change in the process, and the plastic parts rarely need additional finishing once removed from the mold. The process also leaves minimal wastage due to all of the material being forced and enclosed into a mold cavity. The small amount of plastic scrap that the process leaves behind can easily be recycled. Since human interference is rarely necessary, labor costs and other risks for the injection process are significantly low.
As efficient as the injection molding process is, there are important things to consider. First, one needs to be mindful of the mold design, as the plastic material needs to be removed with minimal effort. For example, it would be more difficult to remove plastic from a complex, square, or rigidly designed mold, as the final product may develop stress marks and cracks upon extrication. Additionally, rods and pins are needed to successfully remove the plastic from the mold. Plastic injection molds can be expensive, so it is important to make sure that the plastic part can be easily removed.

Second, the final product may have joining lines or other forms of imperfections once extracted from the mold. Therefore, the product may require undergoing a finishing procedure. The amount of finishing a product may need depends on the quality of the mold and the material used.

Another possible procedure that may be implemented is custom injection molding. Custom injection molding is a process in which the mold is not a pre-made design, but is specifically formed according to the consumer’s requirements. Although the general injection molding process is cost-effective, it is even more costly to custom mold a product since it requires a specific mold to be developed. However, the cost may be balanced if a high enough quantity of the product is manufactured in a certain amount of time. The injection molding process can vary in a multitude of ways, and can be used for many industries such as consumer, household, automotive, and medical. Thus, it will be beneficial to take into consideration the industry and type of products for which it will be used.

GSH Industries, Inc.

Injection Molded PlasticInjection Molded Plastic – GSH Industries, Inc.